Casting Process Engineer – Development Program

General Motors

Casting Process Engineer role in GM's development program. Engaging in rotational assignments across manufacturing sites to enhance casting engineering skills.

Posted 6/26/2026full-timeSaginaw • Missouri, Ohio • 🇺🇸 United StatesMid-LevelSeniorWebsite

ATS Keywords

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Applicant Tracking System Keywords

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Hard Skills

Manufacturing ValidationsBuild PlansPPAPProcess flow diagramsControl plansPFMEADOEDFSS green beltnon-destructive testingdestructive testing

Soft Skills

collaborative workanalysistroubleshootingprocess optimizationpresentation skillshands-on equipment understanding

Tools & Technologies

QS-StatFlexnetMagmaFlow 3DNXCatia

Industry Keywords

Manufacturing EngineeringMechanical EngineeringMaterial ScienceIndustrial EngineeringEngineering TechnologyMetallurgyfoundry processescasting defectsplant environmentmetal casting

Tech Stack

Tools & technologies

Ray

About the role

Key responsibilities & impact

Ability to work individually on specific programs yet collaboratively with the Process Engineering Team, Launch Team, Quality, Design, Tooling, Melting and Metallurgy, Product Engineering, and other support groups
Support Launch Wall process via Manufacturing Validations, Build Plans, PPAP and related engineering procedures
Support testing and installations of equipment, tooling and technologies both on and off site
Lead, support and present the analysis of casting defects
Assist in process, tooling and equipment testing, troubleshooting and implementations
Develop process documentation, Process flow diagrams, Control plans, PFMEA, standard work documents, and related technical documents as necessary for a program launch
Analyze first-time quality data and optimize processes using DOE, DFSS green belt, and related statistical tools
Manage Process Controls plans, QS-Stat and Flexnet software, and quality systems
Perform both non-destructive and destructive testing procedures for casting investigation and analysis (CMM, leak testing, x ray, CT, thermal, lab specimen prep, chemistry, density, mechanical, etc.)
On site work, working on shop floor, hands on equipment, understanding of casting shop activity.

Requirements

What you’ll need

Pursuit of a Bachelor’s or Master's degree in Manufacturing Engineering, Mechanical Engineering, Material Science, Industrial Engineering, Engineering Technology, or Metallurgy
Must be graduating between May 2025 and December 2026
Able to work full-time, 40 hours per week and overtime when required
Must be willing to work in a plant environment
Experience in a plant environment or similar
Training in foundry processes
Training in process engineering procedures and disciplines
Basic knowledge of Magma, Flow 3D, simulation software
Basic knowledge of NX, Catia or any 3D design software
Degree courses with a metal casting focus

Benefits

Comp & perks

From day one, we're looking out for your well-being–at work and at home–so you can focus on realizing your ambitions.